Sustainable metallurgy stands uniquely poised to reduce the environmental impact of existing processes whilst recovering the metal value in end-of-life devices, thereby closing the resource loop. Despite their growing demand and geopolitical criticality, lanthanide separation remains technologically challenging due to the small monotonic variation in their properties, negatively affecting the economics of their recycling. In this context, the ERC-funded DESignSX project will use non-ionic hydrophobic eutectic solvents (DES) for lanthanide separation through solvent extraction (SX).

​

​

 

 

 

 

 

 

 

 

The project endeavors to enhance lanthanide separation by augmenting steric factors that dictate the interactions between lanthanide ions and ligands, achieved by incorporating complexing agents as constituents of DES. Given that the separation of adjacent lanthanide cations occurs over dozens of counter-current extraction stages, even seemingly small increases in the separation factors yield measurable environmental and economic gains. DESignSX relies on a tandem experimental-computational approach spanning multiple time and size scales, from a molecular description of pair-wise interactions to laboratory-scale process optimisation. DESignSX aims to overcome the traditional SX issues of complex flowsheets, third-phase formation, toxicity of the organic diluent through the inclusion of bio-derived components, and entrainment losses, whilst improving the selectivity of the separation. DESignSX outcomes are expected to be transferable to other critical SX separations.

​​